RM-IOT-B Rotor Monitoring System
Wireless Rotor Health Monitoring System Battery
- Rule-based rotor management
- Custom alarm thershold
- AI degradation inference trend
- Mobile APP remote synchronization
Pain points that RM-IoT-B solves
Machine hard to reach
Sometimes machine location is a problem, overhead & scattered can add more difficulties to your inspection conduction.
Safety concerns:
Employees are always precious assets to the company. You would never put your workers into hazardous working environments for data collecting, eg. High temp, the potential to explode.
Spare inventory waste:
Scientific analytics assist in an appropriate spare stock management.
Alternative to pricy manpower:
Intensive inspections conducted manually can be very costly and the analytic result can vary from one to another depending on their professional knowledge. Machines never complain or are late, always accurate according to your settings.
RM-IoT-B features introduction
Easy operation
Within 1hr product training averagely, users are ready to get started.
No restriction
All rotors are good for adopted and gradually expanded.
Fast deployment
Hundreds of measurement points building up within 3 days.
Low cost
No wiring, piping engineering cost and effort.
RM-IoT-B functionality
Rule-based rotor management
AI degradation inference trend
Custom alarm threshold
Mobile APP synchronization
Function introduction: Rule-based rotor management
Rule-based rotor management：
The system-integrated ISO norms 10816/20816/2372 are applied for all rotating machinery(Motors, Compressors, Pumps) from Semiconductor to conventional manufacturing industries.
No need to memorize machines’ criteria values, users can configure the respective regulation criteria according to the power consumption range. Machine health hierarchies are sharp color-coded, and users get to have a glance at the whole plant machine condition by Good, Satisfactory, Unsatisfactory, and Unacceptable levels.
Function introduction: AI degradation inference trend
AI degradation inference trend : (Optional)
Leveraging 25 parameters accumulated and through an AI cross-comparison algorithm, this function not only tells the current degradation level but also the future degradation forecast in 7 days. Intuitive colored displays level machines in Normal, Light, Moderate, and Dangerous, according to which users can schedule and plan maintenance ahead of time for the preparation of spares to avoid long delivery.
Function introduction: Custom alarm threshold
Custom alarm threshold:
Triaxial MEMS accelerometer collects 25 versatile parameters, including temp., acceleration, velocity, displacement, etc. Users can tailor-make their own threshold limits or follow machine vendors’ baselines. When the thresholds get exceeded, the background color will be changed from green to red to initiate the alarm notification.
Function introduction: Mobile APP remote synchronization
Mobile APP remote synchronization: (Optional) Responsive web programming allows all types of smartphones and tablets logging. Under the circumstances of intranet or fixed IP, you are able to sync with the plant anytime, anywhere.
RM-IOT-B deployment structure
RM-IOT-B package
LoRaWAN Gateway
・ LoRaWAN gateway supports up to 100-500 nodes
・ RJ45 interface for the backhaul connection
・Din rail & wall mount supportive
Wireless sensor
・ Powered by 3.6V AA lithium battery (easy to purchase)
・Customized transmit interval( Min. 10-sec to Max. 24-hour )
・Built-in 3 axes accelerometer and thermometer（include 24 characteristic vibration values)
・Wide temp. operation -20 ~ 85 °C
・ IP 66 dust-tight and high pressured water jet proof ・ Oil proof, anti explosion / Dust proof, anti explosion
Solution advantage
Scenario：
Machine location：5F
Measurement point：8 units of cooling tower, 32 points in total
Main system location：3F
Transmission distance：400m
Online monitoring methods
BT/Wifi transmission
Wired transmission
RM-IOT-B (LoRa LPWAN)
Sensor price
$
$
$
Gateway
At least 2 units
1～2 units according to max. channel supported
1 unit
Nodes supported per gateway
Max. 30 nodes
1~32 channels
100 / 500 nodes
Signal coverage
50-100 meters
100 meters
800 meters
Signal extending
Signal extender to solve the metal interference & weak signal issue
NA
NA
Deployment
・Signal strength testing to allocate gateway base
・Sensor affixing
・Wiring, piping and other relevant engineering efforts
・Sensor affixing
・Signal strength testing to allocate gateway base
・Sensor affixing
Future expansion
Easily, but highly require additional gateways
・Complex and costly
・Must require another piping, wiring engineering
Easily
Infra cost
Middle
High
Lowest
Over 30% of saving minimum
Situation Room, at a glance!
Time trend of different parameters.
Log file output for all alarms.
Mail alarm notifications (Line APP supported too).
Data exportation.
Quick sorting function
Built-in measurement points on common machinery
Built-in a dozen of common rotating machines along with point orange pins. Even no professional background users can start measurement immediately.
Field & Target machine for Machine Condition Monitoring
Field：
Semiconductor Industry, Petrochemical Plant, Food Factory, Pharmaceutical Plant, Paper Mill, Panel Factory, Led Factory, Power Plant, Pumping Station, Sewage Treatment Plant, Processing and Manufacturing, Equipment Manufacturers, Maintenance Service Providers, etc.
Target machine:
Pump: vacuum pump, oil pump, sewage pump, etc.
Production equipment: machine tool spindle, cutting machine, etc.
Air compressors: screw, centrifugal, reciprocating air compressors, etc.
Others: cooling towers, exhaust windmills, HVAC, etc.
Machine condition monitoring case study
Video
Please click on video to watch
Rotors determine the machine condition, 70% of unscheduled downtime can be prevented by simply monitoring the Rotor quality. Wireless monitoring is the solution ! For motors, scroll pumps, exhaust windmill, cooling towers, roll-to-toll equipment, roll-to-troll conveyer belt, waterpump, air compressor, vacuum pump, dry pump, gearbox.